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Volextra® delivers an extra dimension in foam composites.

Our Volextra process is an extremely flexible extrusion coating capability.  Using state of the art technology, solid plastic is permanently melt bonded to our Volara® foams.  Polyolefin based coatings can be engineered to match your design needs, in a range of thicknesses from 0.0015" to 0.055".  Volara foam is available in a density range from 2 to 20 pcf, and foam thickness range from .015" to .375".  Volextra provides a decorative advantage and allows for the design of composite materials with high-performance characteristics. Volextra is abrasion, chemical, and moisture resistant. It is highly durable and ideal for demanding applications.

  • Increased Tensile Modulus
  • Soft and Conformable
  • Flexible and Lightweight
  • Improved Dimensional Stability
  • Increased Coefficient of Friction
  • Decreased MVTR

  • Microban® Antimicrobial Technology
  • Enhanced Surface Functionality
  • Flame Retardant
  • Bright Vibrant Custom Colors
  • Burlap, Leather Grain, Glossy, and Matte Surface Finishes Available
  • Thermochromatic, Metallic and Pearlescent Effects Possible

  • Increased Strength and Toughness
  • Combine Soft Foam with Rigid Coating
  • Thermoformable
  • Improved Impact Performance
  • Abrasion Resistance
  • 2 Sided Coating Possible

Standard Volextra grades

Type Characteristics Coating Type
EVA flexible, high-friction surface ethylene vinyl acetate copolymer
HDPE stiffness, surface toughness high-density polyethylene
LDPE surface toughness, bright colors low-density polyethylene
LLDPE surface toughness linear low-density polyethylene
PP stiffness, surface toughness polypropylene
TPE appearance of PVC without plasticizer thermoplastic elastomer/rubber
TPR superior frictional characteristics thermoplastic elastomer/rubber